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Fly Line Designer Bruce Richards

Marshall Cutchin3M/Scientific Anglers chief line designer and all-around fly fishing guru Bruce Richards discusses fly line manufacture, the Sage Casting Analyzer, and why all those new rods are so darn stiff.

Fly Fishing Podcast Listen to the Podcast (28:43 - 27MB)
Internet Explorer Users: right click (Mac: Control-click) on the link and select "Save Link As..." to download the file to your computer.

Interviewer: Zach Matthews | Itinerant Angler

Podcast Excerpt: "The basic process is simple. Use a braided or some sort of nylon core -- almost all lines are made on nylon cores -- and that core is run through an adhesive primer, because PVC doesn't stick to nylon, so you have to put a binder between the two. So then you have prime core material. Then that runs through a bath of PVC, which is a very viscous liquid. Then that runs through a sizing die with a variable orifice that opens and closes to give you the diameter of the line, which correlates to weight. And then it goes into a curing oven that thermal-cures the PVC, and there you have a finished line."

Podcast music by permission of Old Medicine Crow Show.


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